High-temperature, flame retardant, recyclable and low environmental footprint composite material for aerospace industry.

Introduction

C-PREG 400 is an exceptional high-temperature composite developed by NanoTech, utilizing a patented inorganic resin formulation. This composite is inherently non-flammable and stable at high temperatures, making it heat-resistant. It is the first market-ready inorganic composite that can withstand working temperatures of up to 400°C in an oxidant environment and short-term exposure to 500°C.

Processing Methods

The material can be processed using the same methods as other common prepregs, including:

• Compression molding
• Hot plate presses
• Vacuum bagging techniques

Outstanding Properties

The properties of this groundbreaking material are outstanding:

• Maximum service temperature of up to 400°C in its polymeric state
• Superior fire resistance with lower smoke release and toxicity, certified for high Fire Smoke Toxicity performance
• Excellent mechanical properties
• High recyclability (approximately 85% of the material)
• Low environmental impact
• Lightweight, being 5.2 times lighter than steel and 44% lighter than aluminum

Target Market

The intended end users of C-PREG 400 are aerospace components manufacturers, who are responsible for producing equipment and parts applied in high-temperature environments.

Initial Focus

Nano-Tech will initially focus on addressing the secondary structures segment, which includes:

• Interior panels
• Doors
• Seats
• Luggage racks
• Air ducts

This segment is characterized by a lighter certification process.

Future Expansion

Then, Nano-Tech will expand its focus to primary structure manufacturing, involving:

• Nacelles
• High-temperature ducts
• Fans
• Fuselages
• Wings

Market Potential

The market potential for C-PREG 400 is exceptional. The Total Available Market is the aerospace composite materials sector, projected to reach a value of €8.7 billion by 2027 and experiencing a Compound Annual Growth Rate of 12%.

Product Introduction

Initially, C-PREG 400 will be introduced as prepregs designed for high-temperature applications, focusing on flame retardancy and smoke toxicity solutions. This segment is estimated to have a value of €800m by 2027.